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Standards

2008 The International Organization for Standardization ISO and fire-related activities
European Court of Justice annuls Deca-BDE RoHS exemption
EU Commission activities regarding the revision of the RoHS Directive
2007 Fire protection of rail vehicles: New European and German developments in 2007
  New US Mattress Regulation 16 CFR 1633 Taking Fire Out of Bedroom
 

Wildland fires and new Californian fire safety requirements

  Plans for revising the European Construction Products Directive
2006 New Flammability Standard for Mattresses in the USA
  Rail vehicles fire behaviour requirements: European and German developments
  Fire Test Procedures Code (FTP code) of the International Maritime Organization (IMO) and its planned revision
2005 New US Fire Safety Standard for Mattresses and Rulemaking for Bedclothes
  Flammability and ignitability of appliances and requirements to the glow-wire test
2004 The International Organization for Standardization ISO and fire-related activities
Fire safety and certification of E&E products in Europe
Fire safety in trains: Europe is looking forward to harmonized standards
  Euroclasses for cables

The International Organization for Standardization ISO and fire-related activities

ISO is the world's largest developer and publisher of International Standards. ISO is a network of the national standards institutes of 157 countries, with a Central Secretariat in Geneva, Switzerland, that coordinates the system. ISO is a non-governmental organization that forms a bridge between the public and private sectors. The technical work in ISO is carried out via technical committees (TC). A TC may have assigned Sub-Committees (SC) with working groups (WG) to cover certain areas of work. The actual standardization work takes place in the WGs and SCs.

Fire safety issues appear in several TCs, but the only one solely dedicated to the fire field is
ISO/TC 92 fire safety. The main objectives of TC 92 are to produce standards in the field of fire safety engineering, at the same time supporting the standards used for prescriptive purposes. The sub-committees are:

SC1 - Fire initiation and growth
SC2 - Fire containment
SC3 - Fire threat to people and environment
SC4 - Fire safety engineering

The fire safety standards addressing the use of combustible materials are mainly produced in SC1, while guidance related to toxicity and the environment is dealt with in SC3.

TC 92/SC 1 - Fire initiation and growth has developed many standards intended for prescriptive codes that are used in the European harmonization of building products, railways and in the International Maritime Organization IMO for sea going vessels. Some of the most important standards describing the reaction to fire of products were developed by TC 92 and are used on national and international scale: Non-combustibility (ISO 1182) and heat of combustion (ISO 1716), spread of flame (ISO 5658 and ISO 9239 for floor coverings), rate of heat release (ISO 5660), and smoke (ISO 5660 and ISO 5924).

TC 92/SC 3 - Fire threat to people and environment works particularly in the fields of toxicity testing of fire effluents, effects on people from toxic gases, smoke and heat, as well as on environmental effects of fires. The standards are mainly guidance documents and not used in fire regulations. The most important standards developed in SC3 are: lethal toxic potency of fire effluents (ISO 13344), and method for the determination of hazardous components of fire effluents (ISO 19700).

The SC3 projects for the coming years are:

  • Chemical species produced in fires (includes both gases and smoke)
  • Generation of data on yields of chemical species in fires
  • Acute toxic effects - incapacitation (inability of people to escape on their own)
  • Chronic toxic effects (later, following pre-normative work)
  • Heat effects
  • Smoke effects
  • Environmental effects of fires

While in the past SC1 rather addressed prescriptive fire safety standards, the focus of ISO/TC 92 is now more on performance codes and fire safety engineering. The SC1 and SC3 projects will help to achieve this objective. back to top>>>

European Court of Justice annuls Deca-BDE RoHS exemption

On April 1st, 2008, the European Court of Justice (ECJ) annulled the decabromodiphenyl ether (Deca-BDE) exemption to the EU Restriction of Hazardous Substances (RoHS) directive, dated October 13th, 2005 (Decision 2005/717/EC), stating that the European Commission used an incorrect criterion, an EU risk assessment as the basis for exemption. This enters into force on July 1, 2008.

The decision is an important victory for the European Parliament and Denmark, which brought the case before the Court two years ago. Several other Member States intervened before the Court in support of Denmark: Finland, Sweden, Norway (which is technically not an EU Member State), and Portugal.

The court has found that the Commission has neglected to check whether substitutes were available to Deca-BDE and whether substitutes would have more negative effects than continuing with its use. The ECJ ruled that procedural errors, and not a lack of scientific support or safety data has led to the annulment of the exemption.

"The Court has found that the Commission used an incorrect criterion, an EU risk assessment, as the basis for exemption since that is not one of the criteria provided for by the RoHS Directive. The Court did not question, nor was it asked to decide on the correctness or otherwise of the risk assessment for Deca-BDE, and that the risk assessment is unaffected by the judgment. It is the RoHS Directive exemption, and only that exemption, which has been annulled and not the risk assessment. This means that flaws in the previous exemption process can be reviewed and corrected. It is important to stress that the exemption remains in force in order to allow this review to be carried out as a matter of urgency," stated former ECJ Judge Sir David Edward, in a comment on the ruling.

The consequence of the decision is that users of Deca-BDE will only have three months time to find alternative flame retardants and to change their formulations accordingly before the exemption expires. back to top>>>

EU Commission activities regarding the revision of the RoHS Directive

The EU Commission is currently conducting consultations and has commissioned studies for the revision of the Directive on the restriction of certain hazardous substances in electric and electronic equipment (EEE, 95/2002/EC). In this context, the Commission has entrusted the German Institute for Applied Ecology (Öko-Institut) to conduct a study on "Hazardous Substances in Electrical and Electronic Equipment, not Regulated by the RoHS Directive".
To this end, Öko-Institut has circulated a list for the potential addition of 46 substances to the list of chemicals excluded from use in EEE. All stakeholders were invited to comment on the selected high priority substances and to provide additional information by 28-March-2008. This is parallel to an ongoing review of current exemptions from this Directive, which include decabromodiphenyl ether in polymeric applications. The 46 substances listed for consultation include the following flame retardants:

  • SCCPS (short chain chlorinated paraffins)
  • MCCPs (medium chain chlorinated paraffins)
  • HBCD (hexabromocyclododecane)
  • TBBPA (tetrabromo bisphenol-A)
  • Antimony trioxide

The above mentioned flame retardants are already dealt with in the European risk assessments on existing chemicals. In addition, the list also contains

  • Related compounds to TBBPA
  • Other antimony compounds (not limited)
  • 43 further brominated flame retardants

Öko-Institut plans to submit its final study to the Commission in early June, after an "expert workshop" in May 2008.
More information: http://hse-rohs.oeko.info/
back to top>>>

Fire protection of rail vehicles: New European and German developments in 2007

Fire protection of rail vehicles is described in the draft European Technical Specification series CEN/TS 45545 Parts 1 to 7. The European standardisation work started in the 1990ies and is still ongoing, as many parts of the standard were rejected and others are still under revision. In order to speed up the procedure, first all parts will be published as Technical Specifications. It is hoped that they will be adopted by the end of 2007, and that the standard EN 45545 will be published in 2010. The new CEN/TS 45545 is to be referenced in railway directives in order to immediately make methods and classifications compulsory.

CEN/TS 45545 Part 2 "Requirements for fire behaviour of materials and components" is also still under enquiry, and is to be adopted in autumn 2007. In CEN/TS 45545-2, heat fluxes of 25 and 50 kW/m² for materials > 0.25 m² or > 100 g in railway interiors are applied for the following tests:

  • flame propagation - radiant panel to ISO 5658-2
  • heat release - cone calorimeter to ISO 5660-1
  • smoke/toxicity - single chamber box to ISO 5659-2

The toxicity requirements concern the following components of fire effluents:

All these requirements do not apply for small parts < 0.25 m² or < 100 g. Therefore, smaller components, particularly electrical parts, will not be affected by these requirements.

In Germany, requirements regarding the fire performance, smoke development and dripping apply for materials and components used in rolling stock. To date, there were no German toxicity requirements. However, for allowing German rolling stock to be used immediately in other European countries with toxicity requirements, the new CEN/TS 45545-2 smoke and toxicity requirements and tests foreseen for rail vehicles are about to be nationally introduced in an annex of DIN 5510-2, probably mid-2007. This national regulation will remain effective until EN 45545 is implemented in 2010, and the national standard DIN 5510 withdrawn. back to top>>>

New US Mattress Regulation 16 CFR 1633 Taking Fire Out of Bedroom

The first new federal flammability regulation for mattresses in more than 30 years took effect on July 1st , 2007, when all mattresses manufactured and sold in the United States had to be resistant to open flame sources, such as candles, matches and cigarette lighters.

U.S. mattress producers shipped nearly 24 million new mattresses, according to the International Sleep Products Association, while federal statistics show another 4 million mattress sets were imported. The industry estimates more than 1 000 mattress manufacturers operate in the United States, with possibly an equal number of foreign companies exporting or planning to export.

Under the new government regulation 16 CFR Part 1633, mattresses need to withstand exposure to open flame sources for at least 30 minutes. This time span could be instrumental in saving lives, as fire caused by mattresses and bedding is a leading cause of injury and death in the home. "If we're going to make a serious impact on the number of fire-related injuries and fatalities in this country, we have to deal with the flammability of home furnishings," said Jim Milke, a professor in the fire protection engineering department at the University of Maryland. "The mattress is the largest fuel source in your home. By making it more flame-resistant, your odds of surviving a fire increase."

On average, 380 people die and 1 580 are injured every year from 12 200 home fires started by bedding and mattresses, according to the National Fire Protection Association (NFPA). The only fuel source involved in more U.S. fire fatalities is upholstered furniture.

Candle fires increasing

Mattress fires were last addressed in 1973, when the Consumer Product Safety Commission (CPSC) adopted the current 16 CFR 1632 federal flammability regulation for mattresses that requires resistance to lit cigarettes. Fire researchers credit that regulation with helping reduce bedroom fire fatalities by two-thirds between 1980 and 1999.

But while smoking materials continue to be the leading source of deadly home fires, incidents involving candles have steadily increased. Candle fires have quadrupled to 16 400 a year over the last decade, with more than 38 % of candle fires occurring in the bedroom, NFPA reports. Another 8 200 fires are started by children playing with candles, matches and cigarette lighters. In fact, CPSC found that more than three-quarters of mattress fire fatalities involved children under age 15.

The fire safety community refers to lighters, matches and candles as "small open-flame sources," a classification that is different from smouldering cigarettes and one that was unregulated by prior mattress flammability requirements. Ongoing research by the National Institute of Standards and Technology (NIST) and steadily increasing statistical data regarding residential fires prompted the mattress industry to discuss new requirements in flammability regulations with the CPSC, which eventually led to the new 16 CFR 1633 federal flammability regulation for mattresses.back to top>>>
Find further information here>>>

Wildland fires and new Californian fire safety requirements

A wildland fire is an uncontrolled fire that pops up fire often occurring in wildland areas, but which can also consume houses or agricultural resources. Common causes include lightning, human carelessness, arson, volcano eruption, and pyroclastic cloud from active volcano.

Statistics show the extent of destruction caused every year by wildland fires:

France: 211 km², 0.04% of the territory
Portugal 2006: 724 km², 0.8% of the territory; 10 deaths
United States: 17 400 km², 0.18% of the territory

Wildland fires threaten urban fringes with communities built in the vicinity of highly flammable forests. Examples for such catastrophic fires are the November 1997 Sydney area fire in Australia, and the San Diego County fire in October 2003, one of the largest fires in California history, which destroyed 2 232 homes and killed 15 in San Diego County.

As a consequence, the California Department of Forestry and Fire Protection commissioned a study published in July 2004 on how to better protect homes and buildings against the impact of such fires, which resulted in a proposal for Urban Wildland Interface Building Standards (UWIBS). It contains fire safety requirements standards and tests, now adopted by the State Fire Marshal, concerning:

  • Exterior walls
  • Exterior windows
  • Under eaves
  • Roof assemblies
  • Decks

The UWIBS will become effective in January 2008. Homes in "Very High Fire Hazard Severity Zones" will have to meet stringent fire tests necessitating the use of flame retarded construction products.



2003 San Diego County fire, California
back to top>>>

Plans for revising the European Construction Products Directive

1. Revision of the Construction Products Directive (CPD)

In October 2005, the Commission adopted a Communication on the simplification of the regulatory framework, in which the construction sector was identified as a priority domain. The Commission believes that the CPD only partially eliminates barriers to trade and does not establish optimal conditions allowing the free circulation and use of construction products inside the Community. Therefore, prior to preparing a legislative proposal to simplify the CPD, in 2006, the Commission carried out a wide consultation of interested stakeholders on important features of the Directive. Of the total of 319 replies, the main messages were:

  • The need for a harmonised legislative framework. Mutual recognition is generally regarded as not working well in its absence.
  • The need for clarification. This concerns the fundamentals of the Directive: the general approach (performance based versus prescriptive), the meaning and the status (compulsory or not) of the CE marking, the acceptance of the CE marking by national authorities, and the role of the standards and the European Technical Approvals (ETA's).
  • The need for simplification. The systems of attestation of conformity should be simplified and their number reduced. The ETA route for CE marking and the administrative procedures for its delivery should be made easier. The "no performance determined" (NPD) option should be maintained but needs to be clearly defined as a means of simplifying the application of the Directive and avoiding unnecessary costs to companies.
  • There is a demonstrated concern about the potential specific effects of the CPD on small and medium enterprises (SMEs). Changes to the Directive should not place undue burden on their business activity.
  • The need for reinforcing the credibility of the system. This is seen as a necessary condition for the achievement of the internal market, mainly by an increased harmonisation of the procedures and criteria for designation by the national authorities of the conformity assessment bodies and a better coordination of the market surveillance mechanisms.

2. Other issues affecting the placing on the market of construction products in the European Union are:

  • The mounting & fixing conditions (i.e. how a specimen is installed in the fire test) described in European Product Standards, which may have a decisive influence on the fire performance of construction products, are often still not finalised.
  • In some cases, in addition to the European fire tests, national tests are still used, as fire safety levels prescribed in national building regulations cannot be met properly by the European testing and classification system.
  • Some member states have regulations based on the fire classification of materials and not of finished products. This can be detrimental for polymers or polymer foams tested as materials and not as construction products components: they may not pass the SBI test. The consequence would be that end use products with high fire safety levels containing these materials could no more be placed on the market.
  • According to the Vienna Agreement between the European standards organisation CEN and the international standards organisation ISO, the ongoing revision of the European EN ISO reaction to fire tests has to be carried out in conjunction with ISO. This may be rather time consuming. back to top>>>

New Flammability Standard for Mattresses in the USA

On 16 February 2006, the new mandatory federal flammability standard for mattresses was approved by the U.S. Consumer Product Safety Commission (CPSC). It will help to reduce the severity of mattress fires, which causes a $100 million annual impact on the economy. When fully effective, CPSC estimates the new mandatory standard for mattresses is likely to save as many as 270 lives, preventing 78 percent of the deaths, and 1 330, or 84 percent of the injuries currently occurring every year.
"Consumers who purchase a new mattress that meets this standard will add an important layer of fire safety protection to their home," said CPSC Chairman Hal Stratton. "Lives will be saved as a result of this standard, as it requires new mattresses to limit the spread and intensity of a mattress fire, which will give people more time to escape from their residence." The mandatory standard addresses mattress fires ignited by open flame sources, including matches, candles, lighters, and other related scenarios. The test protocol was developed in coordination with the National Institute of Standards and Technology (NIST). "NIST's contribution to CPSC's development of this standard was invaluable," said Stratton.
Under the new mandatory federal rule, mattress sets must meet a performance standard. The CPSC does not specify how manufacturers are to design their mattresses to meet the standard. The new federal standard for mattresses goes into effect on July 1, 2007. In the performance standard, the peak heat release rate is limited to 200 kW during a 30 minute test. The total heat release is limited to 15 MJ within the first 10 minutes of the test.
Cigarette ignition is covered by a separate mandatory standard. That standard, 16 CFR Part 1632, has been in place for more than 30 years during which deaths and injuries from mattress fires caused by smoking materials have fallen dramatically. The following pictures show the fire behaviour of a conventional mattress versus a mattress meeting the new federal mattresses standard.

Three minutes after a conventional mattress is ignited during testing. Three minutes after a mattress that complies with the new federal mattress standard is ignited during testing.
back to top>>>

Rail vehicles fire behaviour requirements: European and German developments

Fire safety is specifically covered in the draft European standard series EN 45545 Parts 1 to 7, "Fire Protection on Rail Vehicles". Many parts of the standard were rejected and others are under revision. Therefore, it was decided to adopt all parts as Technical Specifications. A final vote as a complete technical specification for all parts is planned for the end of 2005 or, more likely, for 2006. The new TS 45545 is to be referenced in railway directives in order to make methods and classifications compulsory.

TS 45545 Part 2 "Requirements for fire behaviour of materials and components" is currently under enquiry. There are problems with the proposed high heat fluxes of 50 kW/m² for:

  • flame propagation in the radiant panel to ISO 5658-2
  • heat release in the cone calorimeter to ISO 5660-1
  • smoke/toxicity in the single chamber box to ISO 5659-2

In a round robin with heat fluxes of 50 kW/m² materials currently used in the 3 major "railway countries" (France, Germany, Italy) showed a high proportion of rejection without demonstrating a tangible improvement of fire safety levels. These countries therefore propose reducing heat fluxes to 35 kW/m², and to 25 kW/m² for textiles. These fire safety levels would still ensure reasonable fire protection with materials already used for many years in high-speed trains.

In Germany, toxicity criteria are in the process of being introduced in the national standard DIN 5510 Part 2 on fire protection in rail vehicles. The reason is that international German trains would not be allowed to circulate in other countries with toxicity requirements like France, Italy and the UK. The smoke toxicity testing devices under consideration are the single chamber smoke box to ISO 5659-2 or the French railway tests to NF F 16-101. It has still not been decided whether the analysis of fire gases will take place by test tubes, chemical analysis or FTIR. Once the standard has been amended, the new toxicity criteria will be published in the German railways approval guideline and become mandatory. back to top>>>

Fire Test Procedures Code (FTP code) of the International Maritime Organization (IMO) and its planned revision

The International Maritime Organization IMO has developed fire safety regulations for international commercial ships in the frame of the International Convention for the Safety of Life at Sea (SOLAS). In July 1998, IMO introduced the Fire Test Procedures Code (FTP Code), which contains fire test procedures for fire safe constructions and materials used on board of ships. The FTP-Code basically uses fire tests of the International Standards Organization ISO, which cover non-combustibility, fire resistance, flammability, spread of flame, smoke and toxicity of constructions and materials, as well as of specific products like textiles, upholstered furniture and bedding. The tests are summarised in the following table.

Fire test procedures in the FTP Code
FTP
Code
Type of test Referred test method Similar test method
Part 1 Non-combustibility Test ISO 1182 -
Part 2 Smoke and
Toxicity Test
ISO 5659-2 -
Part 3 Fire Resistance
Test for Fire Resistant Divisions
IMO A.754(18) ISO 834-1
Part 4 Fire Resistance Test for Fire Door Closing Mechanisms - -
Part 5 Surface Flammability Test IMO A.653(16)
IMO A.687(17)
ISO 5658-2
Part 6 Test for Primary Deck Coverings IMO A.653(16) ISO 5658-2
Part 7 Flammability Tests for Curtains and Vertically Suspended Textiles and Films IMO A.471(XII)
IMO A.563(14)
ISO 6940/41
EN 1101/02
Part 8 Test for Upholstered Furniture IMO A.652(16) BS 5852-1
ISO 8191-1/-2
EN 1021-1/-2
Part 9 Test for Bedding Components IMO A.688(17) EN 597-1/-2

A comprehensive review of the FTP Code has started in January 2006 and will be completed in 2008. The objective is to incorporate the most recent versions of ISO standards already contained in the FTP Code and to add new fire test methods:

  • In addition to the ISO 1182 test, ISO 1716 (calorific value) will be added to FTP Code Part 1
  • Part 2 Smoke and toxicity testing to ISO 5659-2 will be extended by ISO 21489 (DIS) Gas measurement by FTIR

It is foreseen to amend former fire safety requirements with Resolution IMO A.654(16) and to extend the spread of flame test to ISO 5658-2 by heat release tests like the ISO 5660-1 Cone calorimeter test and the ISO 9705 Full scale room fire test.

The revision of the IMO FTP Code will set higher fire safety requirements and thereby improve the protection of ships against catastrop. back to top>>>

New US Fire Safety Standard for Mattresses and Rulemaking for Bedclothes

22 December 2004. The U.S. Consumer Product Safety Commission (CPSC) voted unanimously to issue a proposed safety standard to reduce deaths and injuries from fires involving mattresses. The proposed standard for mattresses addresses fires ignited by an open flame. CPSC also voted to issue an advance notice of proposed rulemaking to develop a separate safety standard to address bedclothes (such as blankets, comforters, and pillows) flammability.

From 1995 through 1999, mattresses and bedding were the first items to ignite in an estimated 19 400 residential fires in the USA each year. These fires resulted in an estimated 440 deaths, 2 230 injuries and $273.9 million property losses annually. CPSC staff estimates that most of these deaths and injuries would be addressed by the proposed standard.

Fires involving mattresses of traditional construction can reach flashover (when the entire contents of the room ignite) in less than 5 minutes. The proposed mattress standard would limit the size of the fire and prevent or delay the time to flashover. This would allow people more time to discover and escape the fire, reducing deaths and injuries. CPSC staff believe that materials are commercially available that can be used to produce comfortable, practical, and reasonably-priced mattresses with significantly improved fire performance.

The CPSC rulemaking proceeding to set flammability standards for bedclothes will begin with a notice in the Federal Register requesting public comments on the fire risks and possible approaches to reducing them. Bedclothes are the first item to ignite in about 80 percent of mattress and bedding fires and can contribute substantially to the risks associated with mattress/bedding fires.
Source Info:
http://www.cpsc.gov
http://www.cpsc.gov (PDF)

back to top>>>

Flammability and ignitability of appliances and requirements to the glow-wire test

The glow wire tests described in IEC/EN 60695-2-10 to 13 are basically applicable to all electrical equipment like appliances, audio/video and office electronics, as well as technical parts. In this test a metal wire of defined temperature is pressed against the sample for 30 seconds and then withdrawn. The test criterion is whether and for how long the sample ignites. For appliances covered in IEC 60335-1-30, more stringent requirements than those usually described in the glow wire tests apply. The requirements are:

  • IEC/EN 60695-2-11 Flammability of end products (GWT) 750°C < 2 s are required in IEC 60335-1-30. If the flames exceed 2 s, the needle flame test to IEC/EN 60695-2-2 or Class V1 to IEC/EN 60695-11-10 have to be met.
  • IEC/EN 60695-2-12 Flammability of materials (GWFI)
    850°C < 30 s. This test assesses the tendency of materials to self-extinguish within 30 s.
  • IEC/EN 60695-2-13 Ignitability of materials (GWIT). Here, in steps of 50 °C, samples are subjected from 500 to 900 °C and at 960 °C to the glow-wire for 30 s. The sample is considered to be ignited if the sample burns more than 5 s. The temperature at which the material does not ignite in 3 tests (example: 750°C) plus 25 K, is reported as GWIT (775°C). The 5 s ignitability requirement is very stringent and many flame retarded plastics which meet UL94 Class V0 may not pass, as they would extinguish after the required 5 s. It had been proposed to further strengthen the requirements by cumulating the ignition times to 5 s. This proposal, however, has been withdrawn in the meantime.

The glow wire standards IEC/CD 60695, Parts 2-11 to 2-13 are currently under revision and comments can be made until September 2005. Germany has forwarded an initiative to define the flames in GWIT. In many cases, corona effects take place which should not be considered as flames. This will help to optimise the test conditions and to avoid doubtful classifications. The glow wire tests are mainly used for European markets - they have not gained any significance in North America so far. back to top>>>

The International Organization for Standardization ISO and fire-related activities

ISO's principal activity is to develop technical standards required by the market. The work is carried out by experts from the industrial, technical and business sectors, which have asked for the standards and which will put them into use. ISO member bodies are standards organizations from over 130 countries, with 90 member bodies entitled to exercise full voting rights within ISO. The most active ISO countries in terms of holding secretariats for technical committees and subcommittees are ANSI USA (140 secretariats), DIN Germany (130 secretariats) and BSI United Kingdom (113 secretariats).

The technical work in ISO is carried out via technical committees (TC). A TC may have assigned Sub-committees (SC) with working groups (WG) to cover certain areas of work. The actual standardization work is taking place in the WGs and SCs.

ISO/TC 92 covers fire related activities: Fire issues appear in more than one TC, but only TC 92 is solely dedicated to the fire field. The main objectives of TC 92 are to produce standards in the field of fire safety engineering, at the same time supporting the standards used for prescriptive purposes.

TC 92/SC 1 Fire initiation and growth has developed many standards intended for prescriptive codes that are used in the European harmonization of building products, railways and in the International Maritime Organization IMO for sea going vessels. Some of the most important standards developed by TC 92 and used on national and international scale are:

  • EN ISO 1182 Reaction to fire tests for building products - Non-combustibility
    This test identifies products that will not, or not significantly, contribute to a fire, regardless of their end use. This test is virtually used worldwide for building products and ships (IMO).
  • ISO 5658 - 2 Reaction to fire tests - Spread of flame - Part 2: Lateral spread on building products in vertical configuration
    The spread of flame test is used on a national level in Italy for building products and internationally by IMO for approval of marine products to be used on board ships.

  • ISO 5660-1 Fire tests - Reaction to fire- Part 1: Rate of heat release from building products - (Cone calorimeter method). The cone calorimeter is widely used as a tool for fire safety engineering, by industry for product development and as a product classification tool for ships (IMO) and for European high speed trains.

  • ISO 9239-2 Reaction to fire tests - Horizontal surface spread of flame on floor covering systems - Part 2: Flame spread at higher heat flux levels
    This test evaluates the critical radiant flux below which flames no longer spread over a horizontal flooring surface and is used in many countries on national and on European level for classifying building products.

ISO/TC 92 also examines fire effluents. TC 92/SC 3 works on fire threat to people and the environment such as the effects of toxic gases, smoke and heat on people, or specific environmental effects of fires. back to top>>>
Links: www.iso.ch, TC 92

Fire safety and certification of E&E products in Europe

Basically, there are several European directives covering E&E and considering fire safety. The most important ones are the Low Voltage Directive (LVD), the Electromagnetic Compatibility Directive (EMC), the European Radio and Telecommunication Terminal Equipment (R&TTE) Directive, the Machinery Directive, and more generally, the General Product Safety Directive.
The LVD covers fire safety for different E&E applications based on the standards EN 60950 (information technology IT), EN 60065 (audio/video), and the EN 335 series (household appliances). Where appropriate, these standards are also applied in the R&TTE, Machinery and General Product Safety Directives to ensure a basic fire safety level. In order to obtain a national test mark or a CE-Mark for IT, audio/video equipment and household appliances, certification bodies (CB) perform fire testing and issue test reports in the frame of the CB Scheme. The CB Scheme is a truly international cooperation between prime certification bodies in over 40 countries, and is to facilitate the acceptance of test reports when applying for national safety certification of electrical products in the different IECEE member countries.

CB Test Certificates are today universally recognised also outside the member countries, and have become the prime document for demonstrating product safety in business-to-business trading of electrical equipment. The scheme covers the full scope of low voltage electrical equipment for which IEC standards exist. In the context of the IEC/TC 108 international electrical standardisation activities, a small flame, the so-called needle flame, is most likely to be used as a simulation of a candle flame impinging on external parts of IT and audio/video equipment and household appliances. If accepted, it will become part of the respective standards under the LVD.

In addition, lower voltage applications, where to date no requirements applied, will have to meet fire safety requirements. Thus, computer keyboards will have to fulfil the vertical Bunsen burner test to UL 94 in class V1. The use of the cone calorimeter is also under discussion. back to top>>>

Fire safety in trains: Europe is looking forward to harmonized standards

In the European Union, safety requirements for trans-border high-speed trains have been defined. They are contained in "The Technical Specification for Interoperability (TSI)" and address inter alia "Protection against fire and toxic fumes". Some of the basic requirements for fire safety are:

  • The trainsets shall be able to continue to operate for 15 min at a speed of at least 80 km/h when a fire is detected on board
  • Fire resistance requirements of 15 min between high power electrical equipment, passengers and staff; of 30 min for thermal engines, fire barriers between the driver's cabin, passengers and staff and of 60 min for special cases
  • Materials with low flammability must be used
  • Materials should not produce fumes that could jeopardise passengers and crew

Fire safety is specifically covered in the standard series EN 45545 Parts 1 to 7, Fire Protection on Rail Vehicles.
The various parts of the standard are drafts and Part 2 is still in the pre-draft stage. All parts of the standard are foreseen to be published until the end of 2005.
Part 1: General
Part 2: Requirements for fire behavior of materials and components
Part 3: Fire resistance requirements for fire barriers and partitions
Part 4: Fire safety requirements for rolling stock design
Part 5: Fire safety requirements for electrical equipment including that of trolley buses, track guided buses and magnetic levitation vehicles
Part 6: Fire control and management systems
Part 7: Fire safety requirements for flammable liquid and flammable gas installations

Part 2, which is relevant for plastics used in trains, will be published as a draft in 2004. The major fire tests to be used, which were initially proposed in the EU Firestarr-Project, are the following:
Fire parameter Test

Designation/remarks

Ignitability EN ISO 11925-2 Small flame test based on German DIN 4102 Class B2 small burner test
Surface spread of flame ISO 5658-2 Lateral flame spread on products in vertical configuration
Rate of heat release ISO 5660-1 Cone calorimeter
Smoke development ISO 5659-2 Single chamber optical smoke density
Toxicity of fire effluents NF X 70-100 Furnace tests with analysis of CO, CO2,
HCl, HBr, HF, SO2, NOx
ISO 5660-1 Cone calorimeter mass loss

The standard EN 45545 is not referred to in the TSI for high-speed trains at the moment and thus not mandatory.

However, there is no doubt that this standard will be referenced in the TSI or other official documents of the European Commission in the future and become mandatory.
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Euroclasses for cables

In the context of the European Construction Products Directive (CPD), the Euroclasses and the relevant reaction-to-fire tests for surface products (linings) and floor coverings have been published as standards in 2002.
The European fire tests are now acceptable across Europe and can be used by manufacturers of construction products to apply CE marking, if a harmonised European product standard or technical approval exists. The CE-mark indicate that a construction product complies with the 'essential requirements' of the CPD.

However, there are still problems regarding the testing of "linear products" like pipes, pipe insulation and cables used as building products. It was felt that the Single Burning Item (SBI) test developed for surface products is probably not the best choice for testing linear products like cables. Therefore, the Commission mandated a research programme to develop methods for measuring the fire performance of electric cables (FIPEC). A variant of IEC 332-1 was developed which is a large-scale test in which a cable ladder is installed in a chamber about 4 m high and which has been used internationally for several years.

In the FIPEC procedure, measurement of the heat release rate was added to the conventional measurement of vertical flame spread. In addition, limit values for the smoke production, creation of burning droplets and the acidity of the smoke in additional classes were proposed.
In parallel, for several years, the international cable industry and suppliers of raw materials for cables had unsuccessfully attempted to reach agreement on a proposal to the EU Commission for testing and classification procedures of cables.
The EU Commission finally passed the work of finding a solution to a Swedish fire-testing laboratory, SP Fire Technology.

Reference scenarios from the FIPEC project were selected and limit values for heat release, flame spread etc. in the test methods used for the actual classification itself (six fire classes) proposed. The study was submitted to the European Group of Fire Regulators, FRG, at the beginning of September, 2003 and approved by the Group subject to a couple of adjustments, which should be finalized in 2004.

Only one larger change was made, in the form of an additional fire class, added for market reasons. Therefore, the seven fire classes shown here are to be introduced. back to top>>>